Rubber Compound Mixing Plant commissioned in the year 2010 with state-of-the-art technology and machineries imported form world renowned manufactures like Ferrel Ltd, UK, Chronos Richardson (Zeppelin, UK), with a capacity of 150 MT of mixing per day.
The three storied plant constructions has goat a total area of 60,000 Sq. Feet and the following storage facilities.
- Natural/ Synthetic Rubber -1000 Tons
- Carbon Blacks- 300 MT
- Process Oils- 50 KL
- Chemicals / White fillers- 100 Tons
- Master Batches / Final Batches- 300 Tons
The plant is also equipped with 60 MT Capacity Weigh Bridge for weighing of incoming and outgoing materials.
A full fledged Quality Control Laboratory equipped with advance equipments enhances the online process control and ensures the end product quality.
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Applications:
- Contract Mixing for tyre company.
- Custom made rubber compounds for non-tyre rubber products.
Salient Features:
- Ferrel make F270 Banbury Mixer run with 2000 Hp variable drive motor capable of running the mixer @ 0 – 60 RPM
- Equipped with computerized Auto Feed System for polymer, carbon, oil and chemicals.
- Facility for bulk handling of carbon black and oil.
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Qulaity Control:
Centralized quality control laboratory with the following equipments
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Sl No |
Machine |
No & Purpose |
|
1 |
Rheo Meter- Computarized MDR Model |
2 nos for the measurement of Rheological properties |
|
2 |
Mooney Viscometer |
2 nos for viscosity and scorch measurement. |
|
3 |
Tensile Testing Machine |
1 no (computerized) for the measurement of tensile properties of rubber compounds, Fabric Cords 1 no(mechanical) for the measurement of breaking load of steal and adhesion properties of Tyre Materials. |
|
4 |
Good Rich Flexometer |
1 no for head build up measurement of flex properties |
|
5 |
De Mattia Flexometer |
1 no for measurement of flex properties. |
|
6 |
Prolific Abrader |
1 no for measurement of wear properties of tyre compounds |
|
7 |
Multi cell ageing oven |
For measurement of the degradation properties of tyre materials. |
|
8 |
Ross flexing machine |
1 no for measurement of flex properties of the tyre side wall |
|
9 |
Tension set apparatus |
1 no for measurement of tension and cession set properties of tyre compound |
|
10 |
Compression set apparatus |
1 no for measurement of tension and cession set properties of tyre compound |
|
11 |
Hardnes Share- A |
4 nos for hardness measurement of rubber compounds and tyres. |
